Medical Aesthetics products combine sensitive active ingredients, complex viscosities and the highest demands on quality and brand impact.
Under KOCH medplus®, we develop process solutions for dermal fillers, neurotoxins and other Injectable Aesthetics. From product and packaging development through assembly and filling to secure packaging, we treat every step as part of one connected process.
The diversity of Medical Aesthetics products and formulations is growing. New indications, different syringe formats, country-specific variants and shorter development cycles are placing increasing demands on production and packaging.
At the same time, regulatory pressure and expectations regarding sterility, product safety, documentation and traceability continue to rise. With high-value active ingredients, even small process deviations can affect product quality, yield and brand value.
Manufacturers therefore need production concepts that reliably combine product variety, quality and efficiency.
We review designs, test sensitive materials and develop sterile, high-precision prototypes. Product requirements, handling, product protection and future production processes are considered at an early stage.
We implement sterile, low-particle assembly and handling processes for prefillable syringes and other Injectable Aesthetics products. Precision, product protection and process stability are at the core of the concept.
*not-sterile filling
We develop secure, compliance-ready packaging solutions for product protection, traceability and brand impact. Packaging is aligned with the product, materials and the complete line process.
Our medplus® automation solutions are as individual as our customers’ products and processes.
A modular system architecture enables customized line concepts in which the individual process steps are precisely synchronized. The objective is stable production with high overall equipment effectiveness, safe product handling and reproducible quality.
Optimized processes result from sound engineering, intelligent design and meticulous attention to detail. Selected projects demonstrate how KOCH translates specific requirements into reproducible processes and customer-specific line concepts.
An optimized machine and format layout combined with integrated printing and inspection stations reduced space requirements while increasing throughput and material efficiency.
The close integration of workshops, design, prototyping and industrialization shortened the development of primary packaging for a multi-component treatment kit.
A compact, modular concept combined numerous process steps in a limited footprint while consistently avoiding glass-to-glass contact.
An individually configured solution connected syringe assembly directly with the packaging line for the specific requirements of dermal filler production.
Medical Aesthetics projects require clear coordination across the entire process.
With KOCH medplus®, manufacturers have one partner for product and packaging development, assembly, filling, packaging, qualification and lifecycle services.
Integrated processes reduce interfaces and establish clear responsibilities. Qualification, traceability, inspection systems and digital services are considered according to the relevant project and line concept.
KOCH continues to support production systems after project completion through training, spare parts supply, service agreements, retrofits, refurbishment and digital services.
Optimized processes do not happen by chance. They are the result of sound engineering, intelligent design and meticulous attention to detail.
Agathe Desrats, Business Development Manager
The brochure provides valuable insights into market requirements, process workflows, and real-world project examples from the Medical Aesthetics industry, while showcasing scalable solutions for product development, assembly, filling, and packaging.
KOCH develops integrated process solutions for dermal fillers, neurotoxins and other Injectable Aesthetics. The scope ranges from product and packaging development through assembly to secure product packaging.
The solutions are developed for products such as dermal fillers, neurotoxins and other Injectable Aesthetics in prefillable syringes. Product format, viscosity, materials and packaging concepts are considered on a project-specific basis.
Sensitive active ingredients, complex viscosities, high quality requirements, and increasing regulatory and traceability demands create significant challenges for manufacturers. At the same time, growing product and variant complexity, frequent format changes, and short product life cycles must be managed efficiently.
Possible processes include nest and tray handling, the final assembly of prefilled syringes, labeling including printing or marking as well as print inspection, packaging in plastic blisters, carton or fiber-based trays and folding cartons, followed by secondary packaging. These processes are complemented by integrated inspection systems and comprehensive data management.
Modular machine and line concepts can be designed for different formats and variants. This allows new products to be integrated efficiently within the intended technical scope of the line.
KOCH develops assembly, handling, and packaging processes for ISO 7 and GMP Grade C cleanroom environments. Product protection, process control, material properties, and regulatory requirements are integrated into the machine concept on a project-specific basis.
An integrated turnkey approach reduces interfaces and connects product development, assembly, filling and packaging in one coordinated process chain. This creates clearer responsibilities and a reliable foundation for series production.
The growing variety of products and formulations, new indications, and shorter development cycles are creating ever greater challenges for manufacturers. Holistically designed, modular machine concepts provide the flexibility to adapt optimally to these evolving requirements and successfully meet increasing demands.
medplus® identifies KOCH solutions and services for the Healthcare sector. The brand represents the consideration of specific requirements relating to hygiene, qualification, documentation, product safety and regulatory compliance.
Talk to our experts about your product, formats and requirements for assembly, filling and packaging.
Together, we develop a medplus® process concept aligned with your product portfolio and production objectives.